Calculations of feed liquor concentration

* General Principles

* Mangle Expression

* Wet on Wet Application

* Chemical Feed Systems

* Calculations of feed liquor concentration

* Physico-chemical Calculations

The concentration feed liquor should be calculated, so that at the correct rate of addition, the feed liquor replaces the chemical taken out of the saturator by the fabric.

Let Exit Mangle Expression = Eo

Entry Mangle Expression = E1

Percentage chemical on the fabric = Y

Thus Y = (Saturator concentration (K1) X Effective pick up) /  1000

        Y = {K1[Eo - E1] + [E1 X F]} / 1000               ---- (3)

The volume change (V) per minute in the saturator is:

        V = {W X  [Eo - E1]} / SG X 100 = W(Eo - E1) / 100 liters per minute,  assuming SG( Specific Gravity) = 1 and the weight (W) chemical used per minute is:

        W = (W X Y) / 100 kg per minute = (W X Y) X 1000/100

where the X denotes the multiplication sign throughout this page.

The feed liquor should add this amount, W, in the volume V, to maintain concentration and volume of saturator. This is the feed liquor concentration K2.

          K2 = W / V = {(W X Y) / 100} X { (1000 X 100) / W[Eo - E1]  = 1000Y/ [Eo - E1] grams/liter

Y = K2 [Eo - E1] / 1000              --- (4)

Equating 3 and 4, we have

              K2 =  {K1[Eo - E1] + [E1 X F]} / [Eo - E1]

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