| Process |
Recipe |
conditions |
Remarks |
Pretreatment:
Demineralization: |
Lufibrol MSD -0.5 g/l
Kierlon JET B con - 0.5 g/l |
For 20 minutes @ 50°C |
|
| Hot Wash |
|
For 10 minutes @ 50°C |
|
| Scouring & Bleaching |
Soda Ash = 3.0 g/l
Stabilizer = 0.5 g/l
Soap (Anionic) = 0.5 g/l
Hydrogen Peroxide = 2.0 g/l |
For 45 minutes @ 85°C |
|
| Hot Wash |
|
For 10 minutes @ 50°C |
|
| Residual Peroxide Removal: |
Peroxide Killer(enzyme) = 0.25 g/l
Acetic Acid = 1.5 g/l |
For 10 minutes @ 50°C |
Check pH = 6 |
| Cold Wash |
|
|
|
Dye Bath Setup:
First 1/2 Salt Addition |
Resist Salt = 1 g/l
Sod.Hexametaphosphate = 1 g/l
Glauber's Salt = 40 grams/liter |
For 10 minutes room temperature. |
|
| Second 1/2 Salt add. |
Glauber's Salt = 40 grams/liter |
For 10 minutes room temperature. |
|
| First 1/2 Soda add. |
Soda Ash = 5 grams/liter |
For 10 minutes room temperature. |
|
| Second 1/2 soda add |
Soda Ash = 5 grams/liter |
For 10 minutes room temperature. |
|
| First 1/4 caustic add |
Caustic Soda = 1.5 grams/liter |
For 10 minutes room temperature. |
|
| Second 1/4 caustic add |
Caustic Soda = 1.5 grams/liter |
For 10 minutes room temperature. |
|
| 1st 1/2 dyestuff |
Add 1/2 of total dissolved dye |
Run for 10 minutes at room temperature |
For dissolving use 1:15 LR @ 70°C |
| 2nd 1/2 dyestuff |
Add 1/2 of balance dissolved dyestuff. |
Run for 10 minutes at room tempetature. |
|
| Temperaure setting |
|
Raise temperature to 40°C if the combination contain any VS or Bifunctional dye else
raise the temperature to 60°C . Run for 10 minutes |
|
| Third 1/4 caustic add |
Caustic Soda = 1.5 grams/liter |
Run 10 minutes at the above temp. |
|
| Fourth 1/4 caustic add |
Caustic Soda = 1.5 grams/liter |
Run 10 minutes at the above temp. |
|
| 1st dyeing Time |
Temperature 40°C |
If your combination contain VS or Bifunctional dyestuffs, then continue dyeing for 30 minutes. |
This is for allowing VS and Bifuntional dyes to get fixed to the fiber. |
| 2nd dyeing time |
Temperature 60°C |
Continue dyeing for 60 to 90 minutes at this temperaue. |
|
| Drain - overflow cold wash |
|
|
|
| Neutralization |
Acetic Acid = 1 g/l |
at cold for 10 minutes |
|
| Hot Wash |
|
at 75°C for 2 cycles |
|
| 1st Soaping |
Lissopol D paste or Dekol SN or Sandopur RSK liquid = 2 g/l |
at 95°C for 20 minutes |
Drain |
| 2nd Soaping |
Lissopol D paste or Dekol SN or Sandopur RSK liquid = 1 g/l |
at 95°C for 20 minutes |
Drain |
| Hot Wash |
|
at 50°C for 10 minutes |
|
| Cold Wash |
|
overflow |
|
| Final pH setup |
Acetic Acid = 1 g/l |
at cold for 10 minutes |
drain and unload. |