Sustainability and Textile Processing

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What is Sustainability?

Sustain means “to maintain” or “ to uphold” and with regard to industrial processes sustainability means establishing hose principles and practices which can help to maintain the equilibrium of nature in other words to avoid causing irreversible damage to the earth’s natural resources. Moving to a greater degree of sustainability in our industrial processes and systems requires that we achieve a better balance between the social, economic and environmental aspects of textile production.

• A sustainable product is one that is manufactured in a way that respects the social elements of fair trade and human rights of the people involved in the whole of the manufacturing chain.

• A sustainable product is one that is manufactured in such a way that it has the lowest possible adverse effect on the environment e.g. by making the most efficient use of resources such as water and energy, and which goes the extra mile to recover raw materials, e.g. by the recycling of as much water as possible or by recovering the heat from wastewater discharges.

 

• But equally important, a sustainable product is one which can compete effectively in the global marketplace against less sustainable products. i.e. which offers value benefits to the consumer, and where the economic returns from its success are fairly distributed back along the supply chain.

In order to achieve the above agenda, it is important to work at each and every aspect of textile production where natural resources, energy and chemicals are consumed and emissions to air, water and land arise.


Sustainable Textile Processing

As we have already noted the textile industry is one of the most polluting industry sectors. A vast range and quantity of chemicals is used at every stage and the after- effects in terms of wastewater treatment and air pollution are critical to manage. There is a strong need to establish more sustainable textile processing measures in the industry. The main objective of these measures should be to minimize and eliminate the most harmful inputs and the most polluting outputs and to reduce the level of chemical residues left on the textile. But it would be wrong to focus solely on the chemical inputs and ignore the consumption of energy and water which are the primary impacts of the textile processing industry. In summary a sustainable approach covers the following points:


• Minimum use of resources (water and energy)
• Minimum chemical consumption
• Minimum pollution load
• Toxic chemicals eliminated from supply chain
• Harmful chemical residues eliminated from final textile

But in order to minimize the usage, it is important to measure the inputs and in order to eliminate the most harmful chemicals, it is important to know and understand what is being used. Uncontrolled or unknown inputs lead to unmanaged use of resources and uncontrolled outputs. The measurement of the parameters shown below is essential to establish an understanding of the input-output balance of the textile processing operation.


The measurement and control of these inputs and outputs can lead to:

• Improved resource productivity
• Improved eco-efficiency
• Improved cost efficiency

And
• Improved customer satisfaction
• Improved brand reputation

Once the understanding about the basics of processes and chemicals involved with the supply chain is established and awareness about the inputs is there, then control over the output of the production process can be achieved.

Color Communication

Finally we should note another important element that is often overlooked in seeking to improve the sustainability of the textile and clothing supply chain and that is accurate and timely color communication. We will return to this subject later in the series but for now a few tips for improving color communication:

 

1. Communicate your color accurately using physical and/or digital color standards. Accurate communication of the color you require will reduce lab dip rejection rates and result in better right first time bulk dyeing.

2. Communicate electronically when feasible: avoid wasting time due to delayed communication

3. Do not set unachievable color standards- avoid wasting dye and chemicals in trying to achieve heavy depths or brilliant shades on certain fibers.


Conclusion
Sustainable design, informed selection of dyes and chemicals, accurate color communication, and controlled coloration using Best Available Technology are key elements in raising the standard of sustainability in the textile supply chain.

More information can be obtained at
http://www.dystar.com/highlights/sustainability.cfm

 

 

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